Aerospace Welding Engineering and Manufacturing Consulting Services

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Combining technical expertise with industry certifications to ensure reliability in mission-critical applications.

Welding Engineering & Consulting Services

Welding Procedures & Welders Qualifications

Ensure your welding processes meet the highest aerospace standards. We develop and qualify Welding Procedure Specifications (WPS), Procedure Qualification Records (PQR), and Welder Performance Qualifications (WPQ) in full compliance with AWS D17.1/D17.2 requirements. From procedure development to machine qualifications, we help your team achieve their qualifications goals.

Welders and Operators Training

Empower your welding team with the skills, certifications, and confidence needed to meet the strict demands of aerospace and defense manufacturing. We provide hands-on, standards-based training for welders and machine operators to ensure compliance with AWS D17.1/D17.2, NADCAP, Aerospace Quality System and AS9100 requirements.

Lean & Six Sigma Mfg Process Optimization

We help aerospace and defense manufacturers boost efficiency, reduce waste, and improve overall quality. By identifying process bottlenecks and eliminating non-value-added activities, we streamline your operations. Leveraging data-driven methodologies, our customized solutions enhance cycle times, throughput, and cost performance—all while maintaining strict compliance with NADCAP, AS9100, and prime contractor standards.

 

NADCAP Audit Gap Assessment & Preparation (Welding)

We help aerospace and defense manufacturers prepare for NADCAP welding audits by performing a comprehensive gap assessment against the latest NADCAP AC7110/5 (Fusion Welding) and AC7110/4 (Resistance Welding) checklists.

AS9100 & AQS Gap Assessment & Preparation

Ensure your quality management system meets the strictest aerospace and defense standards. We help manufacturers prepare for AS9100 and Aerospace Quality System (AQS) certifications by conducting a comprehensive gap assessment of your existing processes, documentation, and controls.

Gas Tungsten Arc Welding (GTAW) Consulting

Amer Welding Solutions provides expert engineering consulting for GTAW processes in the aerospace and defense sectors. We assist organizations in developing robust Welding Procedure Specifications (WPS), optimizing process controls, and ensuring your GTAW operations meet stringent NADCAP and AWS D17.1 requirements. Our focus is on empowering your team to achieve flawless, repeatable results.

Resistance Spot & Seam Welding

We offer specialized consulting to refine your resistance spot and seam welding operations. From parameter optimization and schedule development to equipment qualification, our experts ensure your processes are fully compliant with industry standards. We help you eliminate variations, reduce rework, and confidently prepare for aerospace quality audits.

Torch Brazing Consulting

Achieve exceptional metallurgical integrity with our torch brazing consulting services. We guide aerospace suppliers through the complexities of joint design, filler metal selection, and proper flux application. Our engineering support ensures your manual and automated torch brazing processes are standardized, highly efficient, and consistently audit-ready.

Induction Brazing Optimization

Maximize the efficiency of your induction brazing operations with our targeted consulting solutions. We provide expert analysis on coil design evaluation, thermal cycle optimization, and process repeatability. Amer Welding Solutions helps you implement data-driven controls that guarantee precise heating applications and superior joint quality for critical aerospace components.

ABOUT US

Our Expertise & Unique Value Proposition

What Sets Us Apart

01

Expert Engineering Consultants

Our team consists of highly experienced welding engineers specializing in advanced aerospace and defense manufacturing standards, rather than supplying on-site welders.

02

Proven Process Optimization

We focus on refining your internal operations, reducing rework, and maximizing efficiency through data-driven Lean and Six Sigma methodologies.

03

Comprehensive Audit Readiness

We ensure your facility and procedures are fully prepared for rigorous industry certifications, including NADCAP and AS9100, minimizing compliance risks.

OUR EXPERTISE

Specialized Welding Consulting Services

GTAW (TIG) Consulting

Expert guidance and process optimization for Gas Tungsten Arc Welding, ensuring high-quality, defect-free results for critical aerospace components.

Torch Brazing Solutions

Specialized engineering support for torch brazing operations, focusing on joint strength, metallurgical consistency, and aerospace code adherence.

Resistance Spot & Seam Welding

Procedure development and quality control for resistance welding, guaranteeing structural integrity and compliance with strict industry standards.

Induction Brazing Expertise

Advanced consulting for induction brazing processes, providing precise control and repeatable quality for high-tech manufacturing.

Testimonial

“Working with Amer Welding Solutions brought significant value to our welding operations. Mohamed demonstrated a deep understanding of aerospace welding requirements and helped our team strengthen process control and documentation. His ability to communicate effectively with both engineering and shop floor personnel made the implementation process smooth and productive.”

Aerospace Components MFG Manufacturing Manager

“Amer Welding Solutions provided practical guidance that helped us improve consistency in our welding operations. Mohamed’s knowledge of welding procedures, personnel qualification, and process control allowed our team to identify several opportunities for improvement. His approach is both technical and practical, which made a positive impact on our production team.”

Precision Fabrication Company Operations Director

“Mohamed’s experience with aerospace welding standards and Nadcap expectations was extremely helpful for our organization. He worked closely with our quality and production teams to review procedures, documentation, and process controls. His structured approach helped us better understand the requirements and prepare our welding operations for compliance.”

Aerospace Manufacturing Comoany Quality Manager

“Amer Welding Solutions supported our team during a technically complex manufacturing project involving welded assemblies. Mohamed helped coordinate between engineering, production, and quality teams to ensure the process moved forward efficiently. His experience in manufacturing operations and welding engineering made him a valuable resource throughout the project.”

Industrial Manufacturing Company Engineering Manager

FAQ

Frequently Asked Questions

We offer a comprehensive range of welding consulting services, including WPS (Welding Procedure Specifications) and PQR (Procedure Qualification Record) development, welding process optimization, specialized welder training, and quality control audit preparation.

Yes, we specialize in advanced welding and brazing methods tailored specifically for the aerospace and defense industries. Our core expertise includes GTAW (TIG), Resistance Spot & Seam Welding, Torch Brazing, and Induction Brazing.

We provide end-to-end support for NADCAP audit readiness. This includes conducting comprehensive gap assessments against the latest AC7110 checklists, documentation reviews, and mock audits to ensure your facility is fully compliant and confident before the official audit.

Absolutely. We provide customized, hands-on training programs delivered directly at your facility. Our on-site training ensures your team learns in their actual production environment while meeting stringent industry standards like AWS D17.1 and AS9100.

Getting started is simple. Reach out to us with your specific challenges or certification goals. We will schedule an initial consultation to understand your facility's needs and develop a customized action plan and proposal to help you achieve operational excellence.

Yes, we specialize in developing and qualifying Welding Procedure Specifications (WPS) and Procedure Qualification Records (PQR). We also conduct Welder Performance Qualifications (WPQ) to ensure your personnel and processes fully comply with stringent aerospace standards, such as AWS D17.1 and D17.2.

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